10 Frequently Asked Questions about DeWalt Batteries

Last updated: April 15, 2024

DeWalt batteries are renowned for their durability, reliability, and performance, making them a staple power source for a wide range of tools and equipment in various industries. However, with their popularity comes a multitude of questions from users seeking to optimise their usage and understand the intricacies of these power packs. Whether it’s about charging, compatibility, or longevity, this article addresses ten frequently asked questions (FAQs) surrounding DeWalt batteries to provide users with the knowledge they need to make informed decisions and maximise the efficiency of their tools.


How to know when the Battery is charged?

Determining when a DeWalt battery is fully charged depends on the specific charger model you’re using. However, most DeWalt chargers have indicators to signal the charging status. Typically, these indicators will change colour or display specific patterns to show the progress of the charging process. When the battery is fully charged, the indicator will typically change to a steady red light or display a specific signal indicating that the charging process is complete. It’s essential to refer to the user manual of your DeWalt charger for specific instructions on interpreting the charging indicators for accurate information about your battery’s charging status. The following notes are for most DeWalt Batteries:

Insert the battery into the power tool and test its power level. If it is underpowered, it needs to be charged.


What is a DeWalt Powerstack Battery?

DeWalt Powerstack batteries represent a paradigm shift in power source technology, tailored specifically for DeWalt’s renowned 18V XR line of tools. Harnessing the latest advancements in lithium-ion polymer pouch cell design, these batteries offer unmatched performance, efficiency, and longevity in a compact design compared to traditional cylindrical cell counterparts.

AspectDescription
Advanced DesignDeveloped using pouch cell technology, Powerstack batteries feature a flat design that minimises heat build-up and internal electrical resistance, ensuring sustained high voltage and preventing overheating during demanding tasks.
Enhanced PowerLeveraging innovative pouch cell technology, Powerstack batteries deliver higher voltage and current with reduced internal resistance, providing unmatched power to DEWALT 18V XR tools.
Improved EfficiencyTheir flat pouch cell design reduces heat build-up and internal resistance, ensuring efficient power delivery and prolonged battery life.
Longer LifespanWith reduced capacity loss in each charging cycle, Powerstack batteries offer extended lifespan and sustained performance.
Optimised for Tough TasksPowerstack batteries run cooler due to the increased surface area of pouch cells, facilitating efficient heat dissipation and minimising pack shutdowns, resulting in reduced downtime and faster completion of tasks.
This table summarises the key aspects of DeWalt Powerstack batteries.

How to Charge without a Charger?

Charging a DeWalt battery without a charger is not recommended, as it can lead to damage to the battery or pose safety risks. DeWalt batteries are designed to be charged using specific DeWalt chargers that are compatible with their voltage and capacity requirements.

However, if you find yourself in a situation where you need to charge a DeWalt battery without a charger, here are a few alternatives you might consider:

NOTE: Attempting to charge a DeWalt Battery without a proper charger can be risky and may void any warranties or guarantees. It’s always best to use the appropriate charging equipment and follow the manufacturer’s recommendations to ensure the safety and longevity of your battery.


How to fix the DeWalt Battery?

NOTE: It’s important to note that attempting to repair or modify a DeWalt battery yourself may void any warranties or guarantees. If the battery is still under warranty and none of the above steps resolve the issue, it’s best to contact DeWalt for assistance.


How long does it take to Charge?

The charging time for a DeWalt battery can vary depending on factors such as the battery capacity, the charger model, the current charge level of the battery and the age of the battery. Typically, DeWalt batteries take around 1 to 2 hours to charge fully, but this can vary. It’s best to consult the specific product manual or manufacturer’s recommendations for accurate charging times for your particular battery and charger combination. This are a few examples:

To Charge a DeWalt 18V 5.0Ah XR Lithium-Ion using DeWalt XR Flexvolt 18/54V Fast Charger: 50min


To charge a DeWalt 18V 1.7Ah XR Powerstack Battery using DeWalt 8V/54V XR Flexvolt Charger: 27min


To charge a DeWalt XR 18V 4.0AhLi-Ion using DeWalt XR Flexvolt Universal Dual Port Charger: 60min


Are the Chargers Interchangeable?

DeWalt chargers are typically designed to be compatible with specific battery packs produced by DeWalt. However, it’s essential to ensure compatibility by checking the specifications of both the charger and the battery pack. While some DeWalt chargers may be interchangeable within a certain range of battery packs, it’s not guaranteed for all models.

Using an incompatible charger can potentially damage the battery pack or pose safety risks. Therefore, it’s always recommended to use the charger provided by the manufacturer for the specific battery pack you have. If you need to replace a charger or battery pack, it’s best to consult with DeWalt’s official documentation or customer support to ensure compatibility and safety. 


Which DeWalt Battery lasts the longest?

The typical estimated lifespan of a Lithium-Ion battery ranges from two to three years or 300 to 500 charge cycles, whichever comes first. A charge cycle is defined as the process of using the battery from fully charged to fully discharged and then fully recharging it again. For batteries that do not undergo complete charge cycles, a life expectancy of two to three years is typically assumed.

DeWalt Powerstack batteries are proving to offer the longest duration in terms of the tasks achievable per single charge.

ToolBatteryPerformance
18V XR Hammer Drill Driver (DCD805)18V XR 5AH48 holes per charge
18V XR 5AH Powerstack96 holes per charge
18V XR 184mm Circular Saw (DCS570)18V XR 5AH11 metres per charge
18V XR 5AH Powerstack24 metres per charge
18V XR Grinder (DCG405)18V XR 5AH48 cuts per charge
18V XR 5AH Powerstack73 cuts/charge
NOTE: This are a few examples.

Why won’t the Battery Charge?

There could be several reasons why a DeWalt battery won’t charge:

If none of these steps resolve the issue, it may be best to contact DeWalt customer support or take the battery and charger to a professional for further diagnosis and repair.


Will the DeWalt battery fit… Bauer, Makita, Black and Decker, Milwaukee, Craftsman? 

DeWalt batteries are generally not compatible with tools from other brands like Bauer, Makita, Black and Decker, Milwaukee, or Craftsman. Each brand typically has its own proprietary battery system with specific connectors, voltages, and communication protocols. Mixing different brands’ batteries and tools can potentially damage both the battery and the tool, and it may also be unsafe.

It’s always best to use batteries and chargers specifically designed for your power tools. If you need compatibility across multiple brands, you might consider investing in an adapter or a universal battery system if available, although compatibility with such systems can still be limited. Always consult the user manual or contact the manufacturer for guidance on compatible batteries and accessories for your tools.


What is the Warranty for a DeWalt Battery?

It comes with a 3-year limited warranty and 1 year of free service. However, in order to activate and benefit from this warranty, you need to register your warranty after buying the product.


At Toolden, we offer a wide range of DeWalt Batteries to suit a wide range of domestic and commercial applications.

Unsure of which to go for? Need a bit of help with your order? Our new help centre has a wide range of helpful articles and guides!

If you have any additional queries, please do not hesitate to contact us at 01358 726719 or by email at admin@toolden.co.uk