DeWalt DCW604 Brushless Router Release
The DeWalt DCW604 is a compact router with a fixed base and a plunge base. It’s known for its versatility and performance, suitable for a range of woodworking tasks from shaping edges to cutting grooves. With variable speed control and a powerful motor, it offers precision and power in a portable package. The dual LED lights ensure visibility in dimly lit workspaces, while the soft start feature helps reduce startup torque for enhanced control. Overall, it’s a popular choice among both DIY enthusiasts and professional woodworkers for its reliability and functionality.
What makes DeWalt DCW604 so Special?
- Brushless motor for enhanced runtime and performance
- Compatible with all 18V XR batteries
- Power Supply: Cordless
- Variable speed control
- Supplied with body grip and plunge bases with fine height adjustment
- Dual LED lights built into the aluminium housing for superior bit visibility
- Compact, lightweight design for increased ease of use and user comfort
- Spindle lock for quick and easy accessory changing
- Plunge base incorporates fine-tune rod for precise depth adjustment
- Soft start reduces movement of the tool on start-up, increasing user control
- Electronic brake for added control and safety
- Rubber overmold grips make using the unit more comfortable
- Variable Speed Control to set optimum cutter speed for different materials
- 55mm Plunge capacity
- Voltage: 18V
- Battery Type: Lithium-ion
- Max Cutter Diameter: 30 mm
- Collet Chuck Capacity: 1/4″ / 8 mm
- No Load Speed: 16,000 – 27,000 rpm
- Spindle Lock: 12 Position
- Plunge Stroke/Movement: 55 mm
Cordless
The DeWalt DCW604 an 18V Cordless Router is compatible with all of DeWalt 18V XR or Flexvolt 18v/54v Batteries. The improved compact and cordless design makes this tool perfect for trimming & routing and many other wood working applications across, building jobs, furniture making, carpentry etc.
Brushless Motor Technology
Since the Brushless Motor Technology is a must have nowadays, DeWalt has incorporated this into the DCW604, allowing for extended runtime and life span of your power tools. Not only that, you don’t have to worry about replacing the carbon bushes anymore as well as that you can also feel the improved quality complemented by the all-metal design!
Dual LED
The inclusion of Dual LED Illumination on the DCW604 proves invaluable, especially when navigating challenging work environments. This feature ensures optimal visibility during operation, even in the toughest conditions, enhancing user efficiency and safety. With maximum visibility guaranteed, the DCW604 empowers users to tackle demanding tasks with confidence, delivering precise results in any work setting.
Soft Start
The motor’s Soft-start feature incorporates full-time electronic feedback, ensuring consistent motor speed throughout operations. This advanced functionality not only enhances precision but also offers greater control over the tool’s performance. By maintaining optimal motor speed, the DCW604 enables users to execute tasks with heightened accuracy and confidence, delivering professional results with ease.
Adjustment Ring & Clamping Mechanism
This innovative feature eliminates concerns, providing enhanced control over bit depth adjustment like never before. The depth ring, coupled with the clamping mechanism, guarantees the motor’s steadfast position during operation. With this assurance, users can confidently adjust and maintain the desired bit depth, ensuring precise and consistent performance throughout their tasks.
Spindle Lock Button & Multiple Shaft Lock Detents
The DCW604 boasts a generously sized Spindle Lock Button, facilitating the most comfortable and straightforward single wrench bit changes. This convenience is further enhanced by the presence of multiple shaft lock detents, ensuring secure and hassle-free transitions between accessories. With these features working seamlessly together, users can effortlessly switch out bits with minimal effort, optimising productivity and workflow efficiency.
Spring-loaded release tabs & Extended Sub Base
For unparalleled ease of use, the DCW604 features spring-loaded release tabs, enabling swift and effortless base removal—a standout feature in the market. Additionally, its extended sub base offers users enhanced control and improved contact with the working surface, ensuring precise and effective operation. With these design elements combined, users can expect seamless tool handling and superior performance, making the DCW604 a top choice for demanding woodworking tasks.
How to use a DeWalt Router DCW604
Using a DeWalt Router DCW604 involves several steps to ensure safe and effective operation. Before you start, thoroughly read the user manual provided by DeWalt. This will familiarise you with the router’s features, safety instructions, and operational procedures.
Setup and Safety Precautions
- Ensure the router is unplugged from the power source before making any adjustments or installations.
- Wear appropriate safety gear, including safety glasses and hearing protection.
- Secure the workpiece properly using clamps or other appropriate methods to prevent movement during operation.
- Ensure the router base and bit are properly installed and tightened.
Power On and Speed Adjustment
- Plug in the router and turn on the power switch.
- Adjust the speed settings according to the material you’re working with and the type of cut you’re making. The DCW604 has variable speed control, so you can adjust the speed to suit your needs.
Routing Operation
- Hold the router firmly with both hands, one on the handles and one on the body of the router.
- Start the cut by gently guiding the router into the material, moving it in the desired direction at a steady pace.
- Keep the router base flat against the workpiece to ensure an even and consistent cut.
- If you’re using the router with a router table, ensure that the table and fence are properly set up and adjusted before routing.
Depth Adjustment
- Use the depth adjustment feature to set the desired depth of cut. This is important for achieving the correct depth for your routing operation.
- Make small adjustments to the depth as needed, testing on scrap material if necessary, until you achieve the desired result.
Shutdown and Maintenance
- After completing your routing tasks, turn off the router and unplug it from the power source.
- Clean the router and its accessories thoroughly to remove any dust or debris that may have accumulated during use.
- Store the router and its accessories in a clean, dry place, away from moisture and extreme temperatures.
DeWalt DCW604NT 18V XR Brushless 1/4″ Router with Base (Body Only)
DeWalt DCB184-XJ 18V 5.0Ah XR Lithium-Ion Battery
- Compatible with all DEWALT XR Li-Ion 18V
- Excellent electrical characteristics
- LED State of Charge Indicator helps manage pack charging
- The new DEWALT 5.0Ah XR Li-Ion battery packs will deliver 66% more runtime than a standard 3.0Ah battery pack
- Protection against overheat, overload and deep discharge conditions increases battery life
- No memory effect and virtually no self-discharge for maximum productivity & less downtime
- Lightweight design provides the user with upgraded 5Ah Power without increasing the size or weight over the 18V 3Ah battery pack
DeWalt DCB116 18V / 54V XR Flexvolt Battery Charger
- Compatible with all 12V XR, 18V XR and FLEXVOLT Batteries
- Stage 1 and 2 LED format communicates more to the user about the batteries state of charge
- Charges a 5.0Ah battery to 80% capacity in under 45 minutes
- Latching for safe portability with battery installed
- Through-hole wall mounts
- 6 Amps output
- Double-insulated design
FAQ
How to change a DeWalt Router Bit?
Changing a router bit on a DeWalt router, such as the DCW604, is a straightforward process. Here’s a step-by-step guide:
- Safety Precautions: Unplug the router from the power source wearing safety glasses.
- Lock the Spindle: Engage the spindle lock button or mechanism.
- Loosen the Collet Nut: Hold the collet nut with a wrench and rotate the spindle counterclockwise to loosen the nut.
- Remove the Current Bit: Pull the old bit straight out of the collet.
- Insert the New Bit: Choose the desired bit and insert it into the collet.
- Tighten the Collet Nut: Hold the collet nut with a wrench and Rotate the spindle clockwise to tighten the nut.
- Check for Security: Give the bit a gentle tug to ensure it’s securely held in place.
- Reconnect the Power: Plug the router back into the power source.
What is DeWalt Router used for?
A DeWalt Router, like any other router, is a versatile power tool primarily used in woodworking. It’s employed for a variety of tasks such as cutting, shaping, and hollowing out areas in wood. Routers can be equipped with different types of bits, allowing for various cuts and designs, from basic edge profiles to intricate joinery. They’re commonly used for tasks like making grooves, dados, rabbets, and decorative edges on wood pieces. Additionally, routers can be used on other materials like plastic and even some metals, depending on the bit and the power of the tool. DeWalt routers are known for their durability, power, and precision, making them popular choices among professionals and hobbyists alike.
What is the difference between the fixed base and plunge base?
The fixed base is suitable for tasks where the router remains stationary and the material is moved against the bit, such as edge profiling and trimming. The plunge base allows the router bit to be lowered into the material while the base remains stable, making it ideal for tasks requiring precise cutting depths, such as mortising and dado cutting.
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